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Pilot plants
СВЯЗАТЬСЯ С НАМИ
THE ENGINEERING CHEMICAL TECHNOLOGY CENTRE
WE KNOW HOW THE RESULTS-ORIENTED SCIENCE IS DONE AND WHAT IS NECESSARY FOR CHEMICAL PRODUCTIONS FOR INCREASING REVENUES AND DECREASING COSTS
Pilot plant
"Organic synthesis"
"Organic synthesis"
Pilot and production equipment or working out a wide range of chemical processes:
1. Stirred reactors (including ones from 0.05 to 5 m³)
2. Mixers
3. Centrifuges
4. Evaporators
5. Columns
6. Thermostats
7. Decanters
8. Dryers
9. Muffles
2. Mixers
3. Centrifuges
4. Evaporators
5. Columns
6. Thermostats
7. Decanters
8. Dryers
9. Muffles
Works examples
Design, installation, launch and usage of pilot production of special plasticizers with a volume of 100 t/year.
Development of technology and launch the production of a line of 10 acidic detergents for heat-exchange equipment with a capacity of 3000 t/year.
Development of the technology and launch the production of catalysts for the nitrogen industry with a volume of 200 t/year.
Proposals
for cooperation
for cooperation
1. The provision of full package of engineering services
2. Participation in laboratory technology scaling
3. R&D with the development and testing of initial batches of products
4. Development of technologies for import-substituting reagents and catalysts
5. Workload and process flow calculations
6. Development of BOD and FS
7. Optimization of existing technologies
8. Screening and selection of catalytic systems
9. Reverse engineering of scientific and technology solutions
2. Participation in laboratory technology scaling
3. R&D with the development and testing of initial batches of products
4. Development of technologies for import-substituting reagents and catalysts
5. Workload and process flow calculations
6. Development of BOD and FS
7. Optimization of existing technologies
8. Screening and selection of catalytic systems
9. Reverse engineering of scientific and technology solutions
Process
area
area
24 specialists
450 kW
4
from 5,5 to 11 m
PRODUCTION DIRECTOR, PROCESS ENGINEERS, OPERATORS, LABORATORY ASSISTANTS, HSE TECHNICIAN
OWN SUBSTATION
INDEPENDENT VENTILATION SYSTEMS
CEILING HEIGHT
3 workshops
with a total area of 2,600 m²
1. The possibility of providing cold, heat, water and vacuum at any point.
2. Water supply of the technical site with prepared water.
3. The possibility of placing installations in isolated areas.
4. Separate control laboratory.
5. Separate meeting room.
6. Warm and cold warehouses.
2. Water supply of the technical site with prepared water.
3. The possibility of placing installations in isolated areas.
4. Separate control laboratory.
5. Separate meeting room.
6. Warm and cold warehouses.
Synthesis Equipment
Jacketed glass reactors
Stirred plastic reactors
Thermostats and cryostats maintained the temperature
of 0.25 - 100 l (8 pcs.)
of 1 m³ (4 pcs.)
from -80 to +350 °С (14 pcs.)
1. Scaling the technology of synthesis of vanillin from 50 g to 10 kg per 1 synthesis.
2. Pilot production of tetramethylol glycoluril (100 kg).
3. Service test of defoamer PG-750N.
2. Pilot production of tetramethylol glycoluril (100 kg).
3. Service test of defoamer PG-750N.
Pumps
Flowmeters
Meters
slurry, barrel, acid- and alkali-resistant pumps (more than 40 pcs.)
portable and in-line flowmeters (8 pcs.)
temperature and pressure meters
Applications:
Mixing reactor
Plastic containers
Pneumatic conveying systems
Stainless steel mixing reactor of 0.2, 0.7, 1.5 m³
of 5 l to 14.5 m³ (25 pcs.)
1. Development of the production technology of modified urea-formaldehyde resins.
2. Scaling the technology and production of 200 tons of fire retardant — melamine polyphosphate.
3. Production of 100 tons of cyclohexane oxidation catalyst.
2. Scaling the technology and production of 200 tons of fire retardant — melamine polyphosphate.
3. Production of 100 tons of cyclohexane oxidation catalyst.
Chillers
Vacuum pumps
Device for loading
of 40 kW (2 pcs.)
diaphragm, water packed, oil (6 pcs.)
preliminary weighed dry mixtures into the reactor
Applications:
Separation & Concentration Equipment
Rotary evaporators
Nutsche filters
Flow-through centrifuge
Separators, decanters
of from 1 to 20 l
of 4.7 and 20 l
of 10 l, batch centrifuges of 1 m³
(4 pcs.)
1. Development of the concentration of 2-methylimidazole technology.
2. Production of 200 kg of polylactic acid.
3. Extraction of intermediate alcohol fraction of caprolactam.
4. Impurities removal from 300 kg of glycoluril.
5. Optimization of equipment and determination of the modes for separation of final products of 1-hexene synthesis.
2. Production of 200 kg of polylactic acid.
3. Extraction of intermediate alcohol fraction of caprolactam.
4. Impurities removal from 300 kg of glycoluril.
5. Optimization of equipment and determination of the modes for separation of final products of 1-hexene synthesis.
Thin film evaporators with a volume
Distillation columns with a volume
of 4, 7, 12 and 100 l/h
of 7 and 14 tons
1. Development of technology for concentrating an aqueous solution of glyoxal from 20% to 40% in a continuous mode (100 l/h).
2. Production of 5 tons of imidazole by rectification under vacuum at 180 °C.
3. Development of technology for the production of glycolide and lactide, production of 50 kg of these products.
2. Production of 5 tons of imidazole by rectification under vacuum at 180 °C.
3. Development of technology for the production of glycolide and lactide, production of 50 kg of these products.
Grinding and homogenizing equipment
Double conical dryers
Vibrating mill
Ball mill
of 30 and 800 l
of 40 l
of 100 l
1. Production of 600 kg of ammonium polyphosphate (size fraction of 30-50 microns).
2. Homogenizing and drying of 50 tons of aluminum powder modifier.
3. Pilot production of nano- and microdisperse modifiers for the refining of ferrous metals with a capacity of 20 t/year.
2. Homogenizing and drying of 50 tons of aluminum powder modifier.
3. Pilot production of nano- and microdisperse modifiers for the refining of ferrous metals with a capacity of 20 t/year.
Planetary mill
Shale shakers
Tumbling barrel
of 5 l
of 500 l
Applications:
Drying and calcining equipment
Drying ovens
Muffle furnaces
Vacuum drying ovens
Rotary vacuum paddle dryer
of 10, 40, 100, 1000 l (12 pсs.)
of 10-1000 l (10 pcs.)
of 5, 10, 20 l
100 l
1. Development of technology and pilot production of crystalline glyoxal in volume of 2 tons.
2. Process optimization of lump silica gel.
3. Scaling technology of thermal vacuum activation of metal-organic polymers up to 1000 kg/year.
2. Process optimization of lump silica gel.
3. Scaling technology of thermal vacuum activation of metal-organic polymers up to 1000 kg/year.
Analytic unit
Gas chromatography systems
Liquid and gas chromatography-mass spectrometry systems
Porosity and chemisorption analyzers Micromeritics
Chromatec Crystal (18 pcs.)
(6 pcs.)
(4 pcs.)
1. Production of 600 kg of ammonium polyphosphate (size fraction of 30-50 microns).
2. Homogenizing and drying of 50 tons of aluminum powder modifier.
3. Pilot production of nano- and microdisperse modifiers for the refining of ferrous metals with a capacity of 20 t/year.
2. Homogenizing and drying of 50 tons of aluminum powder modifier.
3. Pilot production of nano- and microdisperse modifiers for the refining of ferrous metals with a capacity of 20 t/year.
Liquid chromatography systems
IR, UV, Raman, NMR spectrometers
Gas analyzers
Agilent, Shimadzu (7 pcs.)
(5 pcs.)
Applications:
(12 pcs.)
Simultaneous thermogravimetry analyzer Netzsch
Service equipment
Loaders, stackers
Nitrogen generators
Liquid nitrogen generator
(2 pcs.)
of 4, 10 and 800 m³/h
of 4 l/day
1. Water treatment plants
2. Pyrometers, distance vision cameras, infra-red imagers
3. Induction heaters
4. Dehumidification of air units
5. Heat exchangers
6. Fan heaters
7. Process control systems
8. Frequency changers
2. Pyrometers, distance vision cameras, infra-red imagers
3. Induction heaters
4. Dehumidification of air units
5. Heat exchangers
6. Fan heaters
7. Process control systems
8. Frequency changers
Scales
Negative pressure air
from 3 kg to 1.5 t
blowers 0.4 kPa, 5000 m³/h (2 pcs.) and high-pressure blowers
Applications:
We are looking forward to collaboration!
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